Revolutionizing the Animal Feed Industry with Qualix

Animal feed production industry encountered several key challenges in their process, such as inconsistent procurement practices, insufficient quality control during formulation and processing, and a lack of traceability and quality assurance throughout the supply chain. The main objective is to enhance profitability for all feed producers. By introducing our devices, they can achieve cost savings, reduce recalls through consistent checks, minimize losses with early alerts for deviations, and build customer trust through enhanced consistency in their products.

Solution: Qualix Implementation

AgNext responded to these challenges by introducing Qualix, an innovative digital solution tailored to transform the animal feed industry. By seamlessly integrating Qualix into our client's production process, they experienced remarkable improvements and advancements. The digitization of their entire production process empowered them to overcome non-standardized procurement practices, enhance quality control, ensure traceability, and establish consistent quality assurance across the supply chain. With Qualix, our client achieved newfound efficiency and profitability, propelling them ahead in the competitive feed market.

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Streamlined Procurement Process:

With the implementation of Qualix, our client gained access to cutting-edge rapid analyzers and advanced data analytics, revolutionizing their procurement process. They could now make well-informed decisions based on real-time quality assessments of raw materials at factory gates. The system also enabled standardized scoring of suppliers, ensuring consistency and reliability in their sourcing. By enhancing traceability throughout the supply chain, Qualix significantly reduced costs associated with demurrage and poor-quality raw materials. This streamlined approach not only improved the overall efficiency of their animal feed production but also contributed to increased profitability by mitigating potential losses and optimizing procurement practices.

Enhanced Quality Control and Process Optimization:

Through the advanced technologies of Qualix, our client experienced unparalleled improvements in quality, efficiency, and traceability in their animal feed production. The integration of near-infrared spectroscopy (NIR) and cutting-edge computer vision capabilities of our SpecX Series revolutionized their quality control processes. Digitizing workflows and leveraging these innovative technologies enabled our client to achieve precise monitoring, analysis, and optimization of every stage of their animal feed production, from mixing to pelleting. With near real-time analysis of critical parameters throughout the process, they could ensure consistent and high-quality final products, leading to increased customer satisfaction and profitability.

Consistency and Compliance in Finished Products:

With the implementation of Qualix, our client gained access to comprehensive nutritional test reports for a diverse range of animal feed SKUs. This integration guaranteed consistent product quality and compliance with industry standards, ensuring that each batch of finished products met the required nutritional indications. By testing more than 200 types of finish feeds and utilizing robust models capable of handling cattle, poultry, and pig feed, Qualix provided unparalleled accuracy and reliability in nutritional analysis. As a result, our client instilled trust and confidence among their customers, solidifying their reputation as a provider of high-quality and reliable animal feed products in the market.

Qualix empowered our client with data-driven decision-making, better resource allocation, and enhanced quality control, positioning them ahead of competitors.

Results & Impact

With Qualix in place, our client achieved remarkable outcomes across their animal feed production process. The digitization of their operations led to improved efficiency as they streamlined procurement practices and optimized various production processes. The result was the consistent delivery of high-quality, compliant animal feed products that resonated with their customers, leading to increased satisfaction and loyalty. Furthermore, Qualix's implementation had positive impacts beyond profitability. By automating approvals based on quality results, they reduced the need for manual interventions, thereby cutting costs and expediting production timelines. This not only improved profits but also contributed to environmental sustainability by reducing carbon emissions associated with manual processes.

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Bringing trust, speed & transparency in the agriculture value chain using AI-based food assessment technologies

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